A machine that mixes concrete using electric power, ensuring consistent and thorough blending of materials.
Technical Specs
No
Property
HP/Cap.
1
Output Capacity
20 meter cubes/hr
2
Power Source
Electric
3
Usage/Application
For Construction
4
Machine Type
Concrete
5
Automation Grade
Automatic
6
Max. Product weight
7
Machine Type
8
Hydraulic Oil Cap.
9
Material Compaction System
10
Required Shed Area
Production Capacity
Mixing Drum
Usually made of steel or iron, the mixing drum is the primary component where the concrete mixture is prepared. The drum is often cylindrical or conical with internal blades that help in mixing the materials thoroughly.
Mixing Drum
Some mixers have a tilt mechanism to allow easy pouring of the mixed concrete, which can be manually or electrically operated.
Electric Motor
The motor is powered by electricity, typically requiring a standard electrical outlet or a generator, depending on the model. The motor's power is usually measured in horsepower, with common ratings ranging from 0.5 HP to 2 HP or more, depending on the mixer size.
Electric Motor
The motor operates at a specific RPM (Revolutions Per Minute) to ensure the proper mixing of the concrete.
Transmission System
The gearbox connects the motor to the drum, allowing the drum to rotate at the appropriate speed.
Transmission System
Some mixers use a belt drive system to transmit power from the motor to the drum, allowing for smooth operation.
Frame and Chassis
The frame is usually made of heavy-duty steel or iron, providing support and stability to the mixer.
Frame and Chassis
Many electric concrete mixers are mounted on a wheeled chassis for easy movement around the job site. The wheels can be pneumatic or solid rubber, depending on the design.
Mixing Blades
Inside the drum, there are mixing blades or paddles that help to thoroughly combine the concrete materials as the drum rotates.
Mixing Blades
These blades are usually made of steel and are designed to withstand the abrasive nature of concrete.
Safety Features
To protect the motor and moving parts from dust, debris, and accidental contact.
Safety Features
An emergency stop button may be included to immediately halt the mixer in case of an issue.
CONCRETE PRODUCT TYPES
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The primary function of this machine is to automatically mix concrete ingredients, such as cement, sand, aggregates, and water, to produce a homogeneous concrete mix. The automatic controls help ensure consistent quality and efficiency in the mixing process.
The mixing capacity typically ranges from 200 to 1,000 liters per batch, depending on the model and size of the machine. The capacity determines the volume of concrete that can be mixed in each cycle.
The automatic control system is equipped with sensors and programmable logic controllers (PLCs) that manage the mixing process. Operators can set parameters such as mixing time, speed, and ingredient ratios, and the machine automatically adjusts to these settings for precise and consistent mixing.
The machine typically requires an electrical power supply of around 5 to 20 HP (Horsepower), depending on its size and capacity. A stable and adequate power supply is crucial for the machine’s efficient operation.
While the machine is designed for user-friendliness, basic training is recommended to familiarize operators with the control panel, programming, and safety features. Understanding how to set up and monitor the mixing parameters will help ensure optimal performance.
Regular maintenance includes cleaning the mixing drum after each use, checking and lubricating moving parts, inspecting electrical components and connections, and ensuring the control system functions correctly. Periodic professional servicing is also recommended to maintain the machine’s efficiency and longevity.
An electric concrete mixer machine is designed to mix concrete ingredients like cement, sand, gravel, and water to produce concrete. It uses an electric motor to power the mixing drum. Here’s an overview of the key components and features typically found in an electric concrete mixer machine:
Variants of Electric Concrete Mixers:
Portable Electric Mixers: Smaller, lightweight models that are easy to move and ideal for small to medium projects.
Stationary Electric Mixers: Larger, more powerful models designed for continuous use on bigger job sites.
Key Features and Benefits
Additional Features:
Water Meter: Some mixers come with a water meter to accurately measure the amount of water added to the mix.
Hopper: A loading hopper may be included for easier addition of materials into the drum.
Handles: For manual mixers, handles are provided to assist in moving and tilting the drum.