A machine designed for efficiently mixing fly ash and other materials, ensuring uniform and consistent blends.
Technical Specs
No
Property
HP/Cap.
1
Output Capacity
30 meter cubes/hr
2
Material
Mild Steel
3
Usage/Application
Construction
4
Power Source
Electric
5
Automation Grade
Automatic
6
Max. Product weight
7
Machine Type
8
Hydraulic Oil Cap.
9
Material Compaction System
10
Required Shed Area
Production Capacity
Pan Mixing Drum
The pan-shaped drum is circular and flat, designed to hold the materials for mixing. It allows for thorough and even mixing of all components.
Pan Mixing Drum
The drum is usually made from heavy-duty steel, often lined with wear-resistant plates to withstand the abrasive nature of the materials.
Mixing Blades
The pan mixer typically features multiple mixing blades or arms that rotate within the pan, lifting and folding the materials to ensure even distribution
Mixing Blades
The blades are made from high-grade steel, often with a wear-resistant coating to extend their lifespan.
Gearbox and Transmission System
Connects the motor to the mixing drum and blades, ensuring smooth and efficient power transmission.
Gearbox and Transmission System
Transmits power from the motor to the gearbox and blades, allowing for controlled mixing.
Water Supply System
Some machines include a built-in water tank to add the necessary amount of water to the mix.
Water Supply System
A water meter may be provided to measure and control the exact amount of water added to the mix for consistency.
Control Panel
The control panel includes basic operation controls such as start/stop buttons and speed controls.
Control Panel
Allows operators to set the mixing time, ensuring consistency across batches.
Vibration System
Some pan mixers include a vibration system to assist in the settling and compacting of the materials, reducing air pockets and ensuring uniform density.
Vibration System
Materials can be loaded into the pan manually or via an automatic feeding system, such as a hopper or conveyor belt
CONCRETE PRODUCT TYPES
All our Fly Ash Brick Making Machines can produce bricks of any shape and sizes including the following commonly used shapes
The primary function of this machine is to thoroughly mix fly ash, sand, cement, water, and other additives to produce a homogeneous mixture for making fly ash bricks. The pan-shaped design ensures even and efficient mixing of all ingredients.
The mixing capacity of the Mild Steel Electric Fly Ash Pan Mixer Machine typically ranges from 100 to 500 kilograms per batch, depending on the model. This allows for efficient preparation of large quantities of material for brick production.
A pan mixer offers several advantages, including uniform mixing, reduced mixing time, and better control over the consistency of the mixture. The pan design ensures that all materials are evenly mixed, reducing the risk of segregation and improving the quality of the final product.
The machine typically requires an electrical power supply of around 5 to 10 HP (Horsepower), depending on its size and capacity. It is essential to have a stable and reliable power source to ensure smooth operation.
The machine is designed to be user-friendly and does not require extensive training. Basic operational instructions and safety guidelines are usually sufficient for operators to use the machine effectively. However, understanding the optimal mixing times and material ratios is important for achieving the best results.
Regular maintenance includes cleaning the pan and mixing blades after each use, checking for wear and tear on the blades and other moving parts, lubricating mechanical components, and inspecting the electrical system. Routine checks and timely servicing help to maintain the machine's efficiency and extend its lifespan.
The Fly Ash Pan Mixer Machine is an essential piece of equipment designed for efficient and thorough mixing of fly ash, cement, sand, and other aggregates. Ideal for both small and large-scale brick production operations, this machine ensures a consistent and homogenous mixture, which is crucial for producing high-quality bricks and blocks.
The Fly Ash Pan Mixer Machine is also designed with user convenience in mind, featuring easy access for cleaning and maintenance, which helps to minimize downtime and extend the machine's lifespan. Its compact design allows it to fit into a variety of production setups, making it a versatile choice for manufacturers of all sizes. With its ability to deliver consistent, high-quality mixes, this machine ensures that your production process remains efficient and reliable, ultimately leading to superior end products that meet the demands of the construction industry.
Key Features and Benefits
This machine features a robust pan design with strategically placed mixing blades that ensure even and rapid mixing of materials. The powerful motor and durable construction allow for continuous operation, making it suitable for high-volume production environments. The Fly Ash Pan Mixer Machine is easy to operate and requires minimal maintenance, making it a reliable and cost-effective solution for brick manufacturers.